Recent: Safely remove screen protector from a Macbook Air?

Mend > Home Heating Systems

Mend Worcester 19/24CBi Pump Boiler Expansion

Pump over-run?

My Worcester 19/24CBi boiler keeps overflowing into the header tank via the expansion pipe. Whilst reducing the water in the header tank I found the expansion pipe discharging hot water (a total of 5.4 litres whilst I was collecting it).
The central heating is OFF and the pump isn't running.
I've tried lowering the temperature settings at the boiler and the hot water cylinder but it makes no difference (apart from a cool shower).
Any advice please?
John Howard (Kent)

John Howard
July 2010
If you put the pump on speed 1 (lowest), and there is no pumping over and everything works ok, leave it there.

Carefree
July 2010
Dear Carefree
Thanks for your speedy response - I had no idea about the pump speed being variable, it was as installed! I've set it down to one (1) so see what happens. I was under the impression that the pump only operated when the controller was in the C/H position "timed"; should I reset the pump to two next time I turn on the C/H?
Much appreciated
John

John Howard
July 2010
You say the pump is OFF?
This situtation is specifically known as 'pumping over' so I suggest when this is occuring, the pump is running. No pump, no water movement.
Could be down to a faulty boiler thermostat (however this is unlikely if you are getting a cooler shower), but don't write it out as a possibilty.

More commonly, the pump setting is too high for the system or wrongly positioned due to poor design of system installation, (ie: Open vent and cold feed not 'close coupled').
Is the water in the F&E cistern red/brown in colour?
It would suggest this has been occuring for some time.

For a temporary solution, try turning the pump speed down to see if it cures the problem, the longer term solution would involve altering the system design, could be as simple as close coupling open vent and cold feed or raising the F&E cistern to a higher position.

Carefree
July 2010

Related Questions ...

Mend boiler pressure fault
1

Vaillant Ecotech Plus 831 F22 fault?

I've been having problems for 3 weeks now, and on the 3rd plumber, and still not fixed. First had F75 fault a... [Read more]
Mend worcester boiler turned
2

worcester 24cdi?

When boiler is turned on it makes a banging noise and what sounds like air coming out . Expansion vessel, Heat... [Read more]
Mend 30 problem heat
2

glowworm betacom 30 problem?

Hello folks, boiler is 2 years old, had plate heat exchanger cleaned/changed/cleaned...dhw sensor replace... [Read more]
Mend expansion tank hot
1

Expansion tank hot?

Greenstar Ri boiler open vented system. When boiler switched on constant flow of hot water to expansion tank... [Read more]
Mend boiler pump ch/hw system
1

Hot water from boiler filling expansion tank?

I have an old type CH/HW system with storage cylinder in airing cupboard and Bermuda 552 back boiler. I notice... [Read more]
Mend pressure vessel heating
9

how do i know how much pressure to put in the pressure vessel?

Hi once again the ongoing saga of my ravenheat csi 85 t boiler. I had a leak coming from the pressure relea... [Read more]
Mend boiler heating pressure
1

How can l resolve problem?

WORCESTER HEATSLAVE 20/25 0IL COMBI Water pressure drops and will not rise, pump starts to make noise. To k... [Read more]
Mend boiler thermostat heat exchanger
2

Worcester 280 RSF Overheating, please help!?

My 280 rsf overheat thermostat trips when DHW demand is switched off after it has been on for a long time, ie ... [Read more]
Mend boiler error code vaillant
1

i have a code s.8 on a vailant combi ?

the boiler shows code s. 8 which in the manual means pump over run. what is that and how can i fix it please... [Read more]
Mend boiler heating radiators
1

Worcester Heatslave 20/25 problem?

Worcester heatslave 20/25 oil combi boiler 8 years old problem as follows, with hot water only selected o... [Read more]
Mend pressure water oil
1

High pressure and hot at both rads and water?

I have a canray 5 oil boiler. The circulation pump had ceased and has now been replaced. However I have some w... [Read more]
Mend heating hello potterton pump
1

Heating systems?

Hello I have a Potterton Netaheat boiler. In spite of putting in a new pump and desludging the system, the ... [Read more]
Mend boiler heating heat exchanger
4

Bosch Worcester Highflow 400 no heating no hot water?

We've had an ongoing deries of problems which Brit.Gas are struggling with... 31 Dec: no heating/hot water - ... [Read more]
Mend combi boiler central heating burner
2

no hot water baxi combi 105e?

Hi. I'm looking for some help with a baxi 105e combi boiler. Central heating works fine but hot water only jus... [Read more]
Mend boiler pressure heating
2

EXPANSION VESSEL PROBLEMS ... Help !!!?

1. when I attach a pump to put air into the vessel, having got it to the correct 1 bar pressure on the pump, t... [Read more]

How to mend ...

Find out how to mend just about anything howtomendit.com for free repair help, information and advice.
Mend Home Heating Systems ...