I have a similar problem. Have not worked as a veh sparky for nr on ten years now, however I retain the fundamentals of the technology. In my spare time I am pursuing a remedy to my problem. This s my theory so far.i under stand with hdi vehicles the in tank fuel pump ( lift pump) is electrically powered. It makes sense that any immobiliser of factory fit would interrupt ths feed only. Therefore It may be feasible to hard wire the feed to the fuel pump in the tank and therefore remove any f the results of immobiliser, bad feed etc by supplying new connections here. Obviously with this done if the vehicle behaves then that reassures f certain things, good fuel pump etc.The immobiliser only cuts the fuel feed, I have confirmed this by using a non chipped key ad the engne cranks but doesn't fire - ongoing.
Therefore first thing to check is the in tank fuels pump electival feed.
This fault is new to me on this vehicle so it is an 'ongoing' fault - I have run out of time this week but will progress it ASAP.
Another thing I retro noticed / remembered tho was when the van last cut out there were minimal ignition warning lights on - inc alternator - therefore it could be assumed - subject to proving that the btermittent cut out was caused by an intermittent ignition feed that should be another thing that is pursued prior to exchanging expensive units. I am actually assuming tat good. Old vauxhall have purposely made this system expensive when simpler ways would achieve the same. Criticalities dictating whether the n tank fp can be hot wired is 1/ what voltage does it run on ( the ecu might be attenuating to a lower voltage) and 2/ if vauxhall wanted to be really awkward they could Make the motor ac or square wave drive making my suggestions difficult to achieve. I would appreciate anyone else's input ( technical please ) with regard to this - thanks. Apologies for spellings - can't be bothered to spell check! Steve sensible questions or communication to - if any one out there more attuned than I am - I would welcome your help - thanks
Steve sparks
August 2013