the water may be relieving itself out the saftey valve, this is a comon problem with combi boilers. if the expansion vessel is flat, the water heats up with nowhere to go and the relief lifts, the boiler works fine until it cools and contracts, leaving the gauge on zero. it is possible sometimes to pump up the vessel to 20psi with a tyre pump, but correct procedure is a little complicated.
Iain V
July 2008