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Mend Qualcast Classic 35S 35s

my qualcast classic 35s rear roller keeps jamming up?

How can I fix my qualcast classic 35s rear roller that keeps jamming up?
It seems like the toothed pinion that provides the drive to the rear roller is showing signs of wear.
What is the normal cause and how can I fix it please?

vfrstan
July 2013
QualcastQualcast Classic 35SGarden Tools, Lawn MowersQualcast Classic 35s
Fitted new pinion; didnt work. Fitted new gear ring; still jams. Bearing in pinion mounting place is perfect. What else is there? Help please?

Robert
October 2021
Spindle or inner toothed gear worn, this causes the roller to run ' out of true', result is premature wear on the drive pinion and the drive ring. Pointless just changing the pinion it wil only last a season

chris weston
June 2015
The cause is simple - the manufacturer chose to make this part out of bubblegum instead of engineering the drive system properly.

The only cure is to buy a replacement drive pinion - not particularly cheap, but I don't know of any alternative.

Phil Saunders
August 2013

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Qualcast 35S Roller Jamming - Fixes & Causes