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Mend LDV Maxus 09 Problem Ldv

Gearbox select problem ldv maxus 09?

I have a 09 maxus the the gears git realluy hard esp 1st and 2nd only when running, iv put new clutch, pressure plate and realse bearing, to no avail, now changed the gear box and still the same problem in 1st and 2nd and changing gears are still hard,
Please any help would be much thanked,,,,,

Stu
October 2012
possibly related also, the gear arm , in the engine bay where the gear cables connect , ie one of them if a right hand drive the cable nearest to the transmission housing, it fits on to a bracket that has a brass internal bushing, and all ldv maxus manual geared vans have these, and they have sideways movement, because the bushing gets worn , so , a 14mm hex socket and a ratchet , put it on to the nut that holds that bracket arm in the engine bay transmission area, and hold the bracket with one hand so it is in the dead centre of the sideways movement , and tighten the bolt head , i did 1 turn, eliminating quite a bit of sloppy movement from such an ill designed mechanism , also , the detent springs, good luck putting new ones in, you need a thin 14mm open ended hex spanner with a faitly long handle, because even 6 point sockets slip or ring off the bolt heads, three of them, and yes they are all 14mm bolt heads, oh and if you manage to remove them, and replace the springs, then the torque tightening spec for those is between 9 nm and 12 nm, so 11 is good by the way , oh and no i havent managed to get the old bolts undone yet , because the awkward angle of the transmission housing end, makes it a pain in the nobby stokes to get any downward pressure on to the socket once on the bolt head, hence the open ended spanner notion,

pumfrey lugbarf
April 2026
2006 maxus ' gear stick ' under dash' is a welded steel affair ' it is the most common snappimg point ' ie it breaks off ' solution ? used unit ' including housimg amd gear stick lever ( not the engine end) option b ' sws get it out of van have the plate strengthened and re attatched to housing .

Gnarlov Tufton
December 2025
will not stay in 5 gear when selected.just slips into neutral when you hit the accelerater.

Tony
January 2016
Connector bar from pedal to master cylinder the pins on the bar wear so you dont get full travel on your master cylinder chage the pins for bolts and washers with nyloc nuts job should cure your problem

fred chapman
September 2015
had a lot of slave cylinders away on these giving the symptoms you describe,peel back the dust cover and check for leaks,also if you remove the dash above the gear lever check the metal housing for cracks/stress fractures where the cables are situated.

cdc
October 2012

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