It seems that your pressure vessel is in doubt. I assume that you are only setting the pressure to 1.5 bar.(when cold) If this is the case, then the hot water system will work. Once you turn on the heating side of the boiler the pressure builds to above 3.0 bar and the safety valve opens? If this is the case then the diagphram in the pressure vessel has ruptured and the vessel needs replacing.
townteck
August 2009