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how can I fix my Kirby vacuum gen 3?

is there a circuit reset for the motors on kirby. My quit and will not start. Power coard is good.

Mike
July 2005
I am a vacuum professional specializing in Kirby vacuum repair.

I have an eBay store called CLICK HERE FOR GREAT DEALS and my seller ID is b0sslady2001.

If you are a do-it-yourselfer and can't figure out what is wrong with your Kirby, here are some of the most frequent issues that commonly occur in G SERIES models and what is the probable cause/solution. If your problem is not listed here, please contact me via eBay messaging and I will help you if I can.
_______________________________________________________________

PROBLEM: The Kirby makes a very loud, obnoxious noise when you start it up

POSSIBLE CAUSES: 1) Sometimes there is a piece of debris in the fan case. (Not likely, but possible) Take the power head, handle and cloth bag off of the Kirby, pick it up and turn it with the fan toward the floor and shake it to see if something falls out.

If there's nothing in there and it still makes the noise, you most likely need to replace the fan/impeller as it is probably cracked or broken. You can sometimes see fan damage by removing the power head, looking into the hole in the front of the Kirby and slowly rotating the fan by using the shaft in front. The damage can't always be seen that way, but if you can't see it, you'll need to take the fan case off so that the whole fan is visible to make sure. I have written complete instructions that should lead you through the whole repair. Simply copy and paste the link into your address bar to vies the guides!

http://reviews.ebay.com/KIRBY-VACUUM-REPAIR-HOW-TO-REPLACE-THE-FAN-IMPELLER_W0QQugidZ10000000003711302

If neither of these things are found to be the case, check the carbon brushes. I don't have a guide written for this yet, but my switch repair guide (link below) will help you break down the Kirby to get to them. Unscrew both brushes, take them out and look at them. The remaining length of brush will pop out of the holder and if they are shorter than 1/2 inch long, I recommend replacement. (they are not expensive)

___________________________________________________________________

PROBLEM: THE KIRBY WILL TURN ON, BUT SHUTS OFF WITHOUT WARNING DURING USE

POSSIBLE CAUSES: There a few things that could cause this to happen.

1) You have a short in your power cord. ( This is the most likely cause) Turn the vacuum on and wiggle the cord in several areas to see if the machine shuts off. If it does, I have cords available in my store and they are VERY easy to replace. (even for beginners!!)

2) The small tab that sticks out of the side of the mini emptor "boot" is not activating the power switch when attached to the Kirby. This can be caused by the boot being cracked, or the little tab on the side of the boot is worn down and is no longer properly triggering the power switch. Remove the boot and look for this little tab and examine it for wear/breakage. If the boot is loose or comes off VERY VERY easily when rotating it away from the machine, it is worn out and needs replaced. IN this case, the bag may be causing the machine to turn off if bumped or jarred.

3) The power switch may be malfunctioning. I have these switches available, but they are not listed in my store yet. (they will be soon) If you need one, drop me a line and I will add them to my inventory. Here is the guide to replacing the switch.

http://reviews.ebay.com/REPLACING-THE-POWER-SWITCH-ON-ANY-KIRBY-G-SERIES-VACUUM_W0QQugidZ10000000003752018

_____________________________________________________________

PROBLEM: THE KIRBY WILL NOT TURN ON AT ALL

POSSIBLE CAUSES:

Please note......The Kirby has TWO safety switches that need to be engaged before it will operate. One is on the fan case in the front. It is activated by having an attachment attached to the front. (hose, power nozzle, etc.)
The other switch is on the side of the Kirby where the cloth bag attaches and is engaged by the little tab that sticks out from the side of the hard plastic cloth bag "boot". The bag boot MUST be completely engaged to activate the safety switch and allow the Kirby to power on. If you are having trouble getting the bag to properly engage, (sometimes they are STUBBORN) simply lubricate the black gasket that the boot fits onto with gasket lubricator, VASELINE, or try a tiny drop of DISHWASHING DETERGENT or HAND CREAM. It doesn't take much, so use the smallest amount possible to get the desired effect. You should hear a slight "pop" when the bag completely engages.

If neither of these things are indicated, it is probably again, either the power cord, switch or the carbon brushes.

_______________________________________________________________

PROBLEM: THE KIRBY IS SPARKING

PROBABLE CAUSE (MOTOR): Worn out carbon brushes, bad armature or perhaps BOTH

PROBABLE CAUSE (CORD): The cord has a short in it. Replace the power cord

PROBABLE CAUSE (POWER NOZZLE): There is something metallic stuck in the fan or power nozzle

_____________________________________________________________________

PROBLEM: THE TRANSMISSION MAKES A CLICKING SOUND WHEN PUSHED IN NEUTRAL GEAR

PROBABLE CAUSE: This is a common characteristic of the G series models and should be ignored unless it is affecting the drive feature when the "D" button is pushed down. It does not normally indicate a problem.

_____________________________________________________________________

PROBLEM: THE KIRBY HAS POOR SUCTION, OR CLEANING EFFICIENCY IS GREATLY REDUCED

PROBABLE CAUSE: CLOGGING The "boot" or fill tube inside the cloth bag may be plugged/clogged and needs cleaned out. Make sure that you check the hole where the bag plugs onto to make sure that it is not also plugged. This happens most frequently to those Kirbys which are used in a household with many pets or long haired animals.

The fan case can also get plugged up with dirt or hair and should also be checked.

If CLOGGING IS NOT THE PROBLEM....... you may not have the belt connected properly. Make sure that the green light on the side of the power nozzle is lit up when the vacuum is running. If not, please see my guide to changing the belt.....and make sure that you have the brushroll settings adjusted properly by looking at the notches on both ends when reinstalling it. If it is not put back in correctly, it could have an affect on the suction seal between the carpet and the power nozzle. Also, check the length of your brushes on the brushroll. If they are short, thin and worn, replace the brushroll. (Did I forget to mention that I have them in my store?? :0) ) To learn more about putting the brushroll back in correctly please see my belt changing guide.....

http://reviews.ebay.com/CHANGING-THE-BELT-ON-A-KIRBY-G3-G4-G5-GSIX-ULTIMATE-G_W0QQugidZ10000000003720039

_______________________________________________________________________

PROBLEM: THE KIRBY SMELLS LIKE BURNING RUBBER OR IS BREAKING BELTS

PROBABLE CAUSE: BAD BRUSHROLL OR IMPROPER HEIGHT ADJUSTMENT

Take the brushroll out of your nozzle, clean the hair and strings off of it and hold one end in each hand. Spin it, being careful not to touch the wooden brushroll at all. If the brush does not spin FREELY, it needs replaced, as it causing undue stress on the belt.

You may also be running the Kirby on too low of a height setting. Raise the Kirby height adjuster up ALL THE WAY, turn the machine on and then lower it slowly, one click at time. You will hear a sound change when the power nozzle makes contact with the carpet. GO ONE MORE CLICK LOWER after hearing the sound change. This is the proper height for that carpet. (You may have to change the height in different rooms if the carpet nap is different in each room.)

_____________________________________________________________

PROBLEM: THE CLOTH BAG IS EXTREMELY DIRTY ON THE INSIDE AND MAKES PAPER BAG CHANGES VERY MESSY

PROBABLE CAUSE: CRACK OR HOLE IN THE FILL TUBE INSIDE THE CLOTH BAG

It is common for G series machines with the old style fill tube to spring a fill tube leak. If you find a crack or a hole, I have new replacement fill tubes complete with zip ties in my store. Replace the fill tube and then follow my guide for cleaning the cloth bag....



__________________________________________________________________



This is all that I can think of at the moment, but if you have any questions not covered in this guide, please contact me and I'll help in any way that I can.

Don't forget to visit my store on eBay.....and if the part that you need is not listed in my store, I can still get it within 3 business days. JUST ASK!!!

My eBay ID is b0sslady2001

Marci (b0sslady2001)
June 2007
I am a vacuum professional specializing in Kirby vacuum repair. If you are a do-it-yourselfer and can't figure out what is wrong with your Kirby, here are some of the most frequent issues that commonly occur in G SERIES models and what is the probable cause/solution.
If this guide is helpful, please take a second to scroll down and RATE IT in the blue box at the bottom of the guide.
_______________________________________________________________

PROBLEM: The Kirby makes a very loud, obnoxious noise when you start it up

POSSIBLE CAUSES: 1) Sometimes there is a piece of debris in the fan case. (Not likely, but possible) Take the power head, handle and cloth bag off of the Kirby, pick it up and turn it with the fan toward the floor and shake it to see if something falls out.

If there's nothing in there and it still makes the noise, you most likely need to replace the fan/impeller as it is probably cracked or broken. You can sometimes see fan damage by removing the power head, looking into the hole in the front of the Kirby and slowly rotating the fan by using the shaft in front. The damage can't always be seen that way, but if you can't see it, you'll need to take the fan case off so that the whole fan is visible to make sure. I have written complete instructions that should lead you through the whole repair. http://reviews.ebay.com/KIRBY-VACUUM-REPAIR-HOW-TO-REPLACE-THE-FAN-IMPELLER_W0QQugidZ10000000003711302

If neither of these things are found to be the case, check the carbon brushes. I don't have a guide written for this yet, but my switch repair guide (link below) will help you break down the Kirby to get to them. Unscrew both brushes, take them out and look at them. The remaining length of brush will pop out of the holder and if they are shorter than 1/2 inch long, I recommend replacement. (they are not expensive)

___________________________________________________________________

PROBLEM: THE KIRBY WILL TURN ON, BUT SHUTS OFF WITHOUT WARNING DURING USE

POSSIBLE CAUSES: There a few things that could cause this to happen.

1) You have a short in your power cord. ( This is the most likely cause) Turn the vacuum on and wiggle the cord in several areas to see if the machine shuts off. If it does, I have cords available in my store and they are VERY easy to replace. (even for beginners!!)

2) The small tab that sticks out of the side of the mini emptor "boot" is not activating the power switch when attached to the Kirby. This can be caused by the boot being cracked, or the little tab on the side of the boot is worn down and is no longer properly triggering the power switch. Remove the boot and look for this little tab and examine it for wear/breakage. If the boot is loose or comes off VERY VERY easily when rotating it away from the machine, it is worn out and needs replaced. IN this case, the bag may be causing the machine to turn off if bumped or jarred.

3) The power switch may be malfunctioning. I have these switches available, but they are not listed in my store yet. (they will be soon) If you need one, drop me a line and I will add them to my inventory. Here is the guide to replacing the switch. http://reviews.ebay.com/REPLACING-THE-POWER-SWITCH-ON-ANY-KIRBY-G-SERIES-VACUUM_W0QQugidZ10000000003752018

_____________________________________________________________

PROBLEM: THE KIRBY WILL NOT TURN ON AT ALL

POSSIBLE CAUSES:

Please note......The Kirby has TWO safety switches that need to be engaged before it will operate. One is on the fan case in the front. It is activated by having an attachment attached to the front. (hose, power nozzle, etc.)
The other switch is on the side of the Kirby where the cloth bag attaches and is engaged by the little tab that sticks out from the side of the hard plastic cloth bag "boot". The bag boot MUST be completely engaged to activate the safety switch and allow the Kirby to power on. If you are having trouble getting the bag to properly engage, (sometimes they are STUBBORN) simply lubricate the black gasket that the boot fits onto with gasket lubricator, VASELINE, or try a tiny drop of DISHWASHING DETERGENT or HAND CREAM. It doesn't take much, so use the smallest amount possible to get the desired effect. You should hear a slight "pop" when the bag completely engages.

If neither of these things are indicated, it is probably again, either the power cord, switch or the carbon brushes.

_______________________________________________________________

PROBLEM: THE KIRBY IS SPARKING

PROBABLE CAUSE (MOTOR): Worn out carbon brushes, bad armature or perhaps BOTH

PROBABLE CAUSE (CORD): The cord has a short in it. Replace the power cord

PROBABLE CAUSE (POWER NOZZLE): There is something metallic stuck in the fan or power nozzle

_____________________________________________________________________

PROBLEM: THE TRANSMISSION MAKES A CLICKING SOUND WHEN PUSHED IN NEUTRAL GEAR

PROBABLE CAUSE: This is a common characteristic of the G series models and should be ignored unless it is affecting the drive feature when the "D" button is pushed down. It does not normally indicate a problem.

_____________________________________________________________________

PROBLEM: THE KIRBY HAS POOR SUCTION, OR CLEANING EFFICIENCY IS GREATLY REDUCED

PROBABLE CAUSE: CLOGGING The "boot" or fill tube inside the cloth bag may be plugged/clogged and needs cleaned out. Make sure that you check the hole where the bag plugs onto to make sure that it is not also plugged. This happens most frequently to those Kirbys which are used in a household with many pets or long haired animals.

The fan case can also get plugged up with dirt or hair and should also be checked.

If CLOGGING IS NOT THE PROBLEM....... you may not have the belt connected properly. Make sure that the green light on the side of the power nozzle is lit up when the vacuum is running. If not, please see my guide to changing the belt.....and make sure that you have the brushroll settings adjusted properly by looking at the notches on both ends when reinstalling it. If it is not put back in correctly, it could have an affect on the suction seal between the carpet and the power nozzle. Also, check the length of your brushes on the brushroll. If they are short, thin and worn, replace the brushroll. (Did I forget to mention that I have them in my store?? :0) ) To learn more about putting the brushroll back in correctly please see my belt changing guide.....

http://reviews.ebay.com/CHANGING-THE-BELT-ON-A-KIRBY-G3-G4-G5-GSIX-ULTIMATE-G_W0QQugidZ10000000003720039

_______________________________________________________________________

PROBLEM: THE KIRBY SMELLS LIKE BURNING RUBBER OR IS BREAKING BELTS

PROBABLE CAUSE: BAD BRUSHROLL OR IMPROPER HEIGHT ADJUSTMENT

Take the brushroll out of your nozzle, clean the hair and strings off of it and hold one end in each hand. Spin it, being careful not to touch the wooden brushroll at all. If the brush does not spin FREELY, it needs replaced, as it causing undue stress on the belt.

You may also be running the Kirby on too low of a height setting. Raise the Kirby height adjuster up ALL THE WAY, turn the machine on and then lower it slowly, one click at time. You will hear a sound change when the power nozzle makes contact with the carpet. GO ONE MORE CLICK LOWER after hearing the sound change. This is the proper height for that carpet. (You may have to change the height in different rooms if the carpet nap is different in each room.)

_____________________________________________________________

PROBLEM: THE CLOTH BAG IS EXTREMELY DIRTY ON THE INSIDE AND MAKES PAPER BAG CHANGES VERY MESSY

PROBABLE CAUSE: CRACK OR HOLE IN THE FILL TUBE INSIDE THE CLOTH BAG

It is common for G series machines with the old style fill tube to spring a fill tube leak. If you find a crack or a hole, I have new replacement fill tubes complete with zip ties in my store. Replace the fill tube and then follow my guide for cleaning the cloth bag....



__________________________________________________________________



This is all that I can think of at the moment, but if you have any questions not covered in this guide, please contact me and I'll help in any way that I can.

Don't forget to RATE THIS GUIDE BELOW to let me know if I helped anyone.....and if the part that you need is not listed in my store, I can still get it within 3 business days. JUST ASK!!!

b0sslady2001 (Marci)

Marci (b0sslady2001)
June 2007
yo mike, before you start taking things apart make sure that the electrical connector at the back of your kirby is clean and attached firmly to the contacts. Sometimes dirt and dust go in there and the connection is broken. make sure that the pins are shiney and clean.

bob
March 2006
Mike-Have you checked the motor brushes? If you have used your vacuum for a while, the brushes may have worn out and need replacing. Brushes are small carbon sticks with springs atteched and are located on either side of the motor. They contact the rotor and provide the electricity to the motor coils. If your vacuum is fairly new, then this may not be the problem since it normally takes a few years for them to wear out. They are usually easy to replace, however, and it is not a bad idea to do it every few years as a precaution.
Matt

Matthew Kelly
July 2005
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