Thanks, PCB came away with a bit more effort. Used a unit of EBay, sub £50 and less than half Potterton's price. New unit worked fine, so it looks like the overheat was a symptom of the board faults. Thanks to Jon11 for his advice.
Note to anyone with a boiler using this PCB, if it repeatedly attempts to light but fails many times before lighting - that the advice to tap the side of it while in the start up cycle, does work, it lights every time. How-ever, this is just proof of a bad board. The DIY repair is check for dry solder joints and replace the electrolytic capacitors. I didn't attempt it, going for a replacement board, but it seems these are the common failure faults on most boards.
Jerry
Jerry
November 2007