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zx7r throttle?

hi, got a zx7r p model kwak 96-03, i know the throttle has 2 cables, and the free play feels ok but how the hell do i get the snap action back??
i can pull it on and let go and the throttle just sits fully on and the bike screams at me i have to roll it back off.......so annoying lol i followed the haynes manual but it makes no sense it just tells me how to set the freeplay which i have done any help is appreciated cheers

gary
July 2010
cheers adam lol i ordered one off flea bay anyway then i did pretty much as you said lol except i used a nail!! so i now have a switch to get rid of!!! bugger lol cheers anyway :)

gary
August 2010
no gary dont buy a new switch gear for that problem mate it just needs fixing i have done hundreds of them like that.firstly get a small drill bit about 2.5 - 3mm and drill a hole in the part that the pin has broken off of,then get a self tapping screw thats a good fit in the hole and work out how long it need to be to go into the hole far enough to be secure and also poke out enough for it to go into the hole in the handlebar,then put the screw in a vice and saw around it at the point it needs to be cut to so its alot thinner there bacically so its thinner at the point that it needs to be cut to ,then screw it into the hole you drilled and do it up until it breaks where you cut it or screw it in as far as you like and then break the screw off at the weak point with some pliers,easy as that.also check that the handlebar grip)rubber part) isnt touching the bar end weight as they snag on them and stop the throttle from returning too.if it is take the bar ebd weight off and space it from the grip using some washers.

adam bike doctor
July 2010
Gary, like you said I think you answered it. Usual posts here give no information but yours gave answers as well! :-) Hail to gary!

bb
July 2010
just to add...... i have taken the bolts out of the back of the switch and held it together with my hand and it now springs back closed on looking at the housing there is a locating dowel (plastic thing) that has snapped off so i guess as i have to tighten the two screws to hold the housing to the bar tighter than i would if it was locating correctly i am taking the "spring" out of the twistgrip hhhmmmm figure i need a new switchgear guess i have just answered my own question lol feel free to correct me if am wrong cheers again

gary
July 2010
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