This is what I did. I offer no warranty that it is the correct approach. Do not try it on your own CH system. You may find it useful for what you decide to do, but do not blame me if it blows up!
1. Turn off electrics
2. Turn off service valves (located on the bottom of the boiler, having removed bottom plate).
3. Drain boiler using cock on service valve - about 6 pints comes out. Rotate drain cock until jet points at bucket. An assistant is helpful. When pressure drops to zero, shut cocks.
4. Undo nuts on diverter valve - another couple of pints will come out.
5. Unclip diverter valve from heat exchanger - drop more water.
6. Unclip electrical multi-clip (stiff & a faff, look at new valve to see where the clip is).
7. Remove old rubber washer from heat exchanger. Need a knife point/small screwdriver to lift it up; it's about 3mm from pipe end. Replace with new washer.
8. Remove old asbestos?? washers from copper pipes (they may be attached to copper pipes, or to the old div. valve.)
9. Refit multiplug. Refit to heat exchanger with new clip. Reattach to copper pipes with new washers.
10. Repressurise boiler by opening refilling valve. (If you open the CH service valves you will get a lot of air in the system.)
11. Open service valves.
12. Start up; bleed radiators; repressurise system. I guess that if you first draw off hot water, rather than starting the heating, then you limit the quantity of air taken into the system, as the air will recirculate through the boiler and be blown out through the air valve. Don't know though.
James M.
January 2006