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Vaillant TurboMAX plus 824E boiler problem!!!!!?

hi i have had the Vaillant TurboMAX plus 824E boiler for about 2 and a half years, and it seems to be leaking water from a pump looking feature with a big screw in the middle, which is situated in the right hand side of the boiler. this only leaks when i give the boiler some pressure, which i bring to about 1.5bar. i havent been able to pinpoint where the leak is actually coming from on this pump, but all i know is that the water is leaking from the pump looking thing.
the boiler gives me hot water from the taps, after around 2 minutes of being fired up. and it gives me no central heating. and after a while shows fault; f-28, when there is no pressure(meaning when the gauge is showing 0). and now recently f-29 aswell . as the leaking slows down to a slight drop every 20 seconds, i noticed that the pressure had gone down to zero. i dont know what to do!!!! :(
i have tried to flush the radiators out and have turned the grey looking handle, which sounded like it had flushed some water out of something. but still the leaking persists. the water being leaked is slightly black in colour, if this means anything!! :?
please, if anyone has any help they can give me i would be very thankful

Harley
December 2008
I can not find the expansion vessel charging valve

Brian
October 2014
I have had the same problem, the seal in the pump is worn out, maybe because the pressure exceeded 3 before. Unfortunatly you need a new pump, (vaillant 160928 pump, vp5 #£120.00), my plumber changed it and the problem went away.

Ash
February 2011
Based on the way you describe the problem and the fact that you have had a few visits by Gas safe registered people!!, it may be an idea to call out the manufacturer but a couple of things to consider. In my opinion, if the pipe work and radiators are sound, i.e no leaks, you may have more than one problem giving the same symptoms. Losing water while the appliance is operating(heating) could be the result of a faulty or dirty pressure relief valve, an uncharged, weak or faulty expansion vessel, a good indicator of a fault associated with the vessel is to monitor the pressure gauge after about half an hour operating in central heating mode and see if the pressure increases to about or above 3bar. It should always stay below 3.
If you continue to lose water from the pump looking thing, as you describe it, then you should get your engineer to check the o ring seal around the cap. Usually where you see the leak is not always where it originate from, so a thorough examination is very important. Unfortunately, not all registered people are boiler repair competent. With the above information you could probably have a discussion with the next person who will visit and ensure that they will work to a plan. It may take a couple of visits to resolve the problem and the longest time on site I feel should be about two hours. The colour of the water maybe an indication of how dirty the system is and perhaps lack of inhibitor, not necessarily related to your problem. Hope my input will help you understand things a little better so you may get the right person to resolve the problem. Wish you every success.

Shocks
January 2010
Re: Corgi Registered Installer's answer - I have a similar problem with my boiler and find your answer a bit condescending. I have called 3 CORGI engineers out to fix the boiler and each in turn has been unable to find any leak but still charged me for the visit. In addition it is very easy to see the difference between the water carrying elements and those containing gas so a functional brain-pan is far more important than a certificate from CORGI if you are going to attempt to diagnose a fault.

NOT a corgi regiatered installer.
January 2009
i am a corgi registered installer, and by the sound of it you do not have a clue about anything to do with boilers, you should not be meddling with your boiler and get a corgi registered engineer to sort it out before you do any real arm to you or anybody else, boilers are very dangers things in the hands of people like you.

a corgi registered installer.
January 2009

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