Recent: Home max fs506x?

Mend > Cars

Mend Vauxhall Zafira 2.0 DTL 16V Piston Caliper Pads

Vauxhall Zafira Cannot push piston back into Caliper?

I have removed the old pads and replaced with new on my Vauxhall Zafira 2.0 DTL 16V but cannot get the caliper piston to push back in to make room for the new pads. As the handbrake mechanism is also on this caliper is there something else I need to do to release.

Chris
October 2005
The trick to winding back the piston is to use a spanner from a 125mm angle grinder disc nut

Andy Hughes
August 2009
I had the same problem when trying to change the rear pads on my Zafira. You have to turn the pistons at the same time as pushing them back in to release the grip that the seals have on the pistons that stops you pushing them straight back in. Vauxhall produce a special tool for their mechanics to use but it's rather expensive so negates the whole reason to do it yourself. I used a G clamp to apply the pressure at the same time as twisting the piston with mole grips and it went in no bother. Be warned it was quite tricky and took a bit of experimentation to get it right. I can't remember if I loosened the bleed valve though. Good Luck.

andrew
October 2005
yes i think what you have do is release the break fluid valve which is on or near the caliper.but be careful as this sometimes is solid with rust and you dont want to shear the nut off.once you have done that when you push the piston back the fluid will come out then top it up when you have finished.
good luck

MR.P.JOHNSON
October 2005

Related Questions ...

Mend front brake plate
1

Front brake pads changed but break peddle makes a wooshy sound ?

Just changed my front brake pads on a 58 plate megane 1.4 mk2 I have changed brake pads on many vehicles fine ... [Read more]
Mend brake pads citroen
1

How to change brake disc and pads on citroen c5?

Would like to know which way to wind in piston on citroen c5 caliper when changing pads
Mend caliper piston handbrake
2

avensis rear caliper sticky?

my 2001 toyota avensis has just gone through another set of pads on the osr.the piston would not push back in,... [Read more]
Mend brake removal ford
2

Rear Brake Pad removal - Ford S-Max?

My discs have a lip on them preventing the caliper being lifted off. Given that the piston needs rotating t... [Read more]
Mend brake peugeot 206 gti
1

how do i get the rear caliper piston back in on a 206 gti 180 2004?

i've tried a small clamp and levers but it won't move back in to alllow enough room for the new pads.
Mend brake caliper megane
1

rear pads change on 08 megane?

i cannot get piston to retract on rear caliper to allow me to fit new pads
Mend Renault Brake Pads Rear Brakes
2

how can i change my rear brake pads on my renault scenic?

how do i get the brake piston back into the caliper have tried a press but wont budge perhaps a none return va... [Read more]
Mend rear peugeot 307
2

Brake question?

I am changing rear pads in a peugeot 307 and I lift the caliper up but can not screw in the piston to replace ... [Read more]
Mend replace rear brake pads
1

How do I replace rear brake pads?

How do I replace rear brake pads for a 2005 peuegot 307? I lift the caliper up but can not screw in the piston... [Read more]
Mend peugeot rear brake
1

Peugeot 307 2003 rear brake pads?

Hi, How do I replace rear brake pads for a peuegot 307? I lift the caliper up but can not screw in the piston... [Read more]
Mend Renault Brake Pads Rear Brakes
1

special tools erequired to replace scenic rear brake pads?

I want to replace the rear brake pads on a w reg 2000 scenic and the caliper has a hand brake attachment, how ... [Read more]
Mend brake caliper brake pads ford mondeo
3

Ford Mondeo 2002 rear brake caliper?

i am changing the rear brake pads and discs on my 2002 mondeo, however i am having problems getting the piston... [Read more]
Mend brake pads piston Renault Scenic
1

how does the piston go back in on the caliper of back disc pads?

i am trying to replace the back disc pads on a renault scenic 2003 1.6. how does the caliper piston go back in... [Read more]
Mend brake pads fit
4

how can i fix my vauxhall zafira brake pads?

how do i get the caliper piston back to fit new rear brake pads to my 2003 zafira 2.0 dti
Mend replace front brake
2

hi guys, i recently tried to replace my front pads on my 1999 bmw 323i?

while replacing my brake pads i noticed the caliper piston on the driverside goes in and out fine but will not... [Read more]

How to mend ...

Find out how to mend just about anything howtomendit.com for free repair help, information and advice.
Mend Cars ...