Vehicle is a fiat palio active (2009 model).
I am now driving the car for 12 days after collecting it from garage - As mentioned before, I replaced (head gasket, thermostat, temp switch, water bottle, water bottle pressure cap - Palio's dont have a radiator cap), also had engineering works skim cylinder head, plus they tested the valves and confirmed cylinder head is ok.
When starting car in morning (engine cold), the car stuttered in 1st gear on day 3 to day 9, thereafter its gone (no more stuttering when cold). Only issue I still have is that when I fill water bottle from 2cm below min. to max in morning, I need to refill it next morning. Took car to radiator shop, they pressure tested the cooling sytem - no leaks. They then did a combustion test (the liquid turned yellow - meaning that there is gas (CO2) in the cooling system (so head gasket is leaking exhaust gas).
How can head gasket be blown again ?
cylinderhead
November 2012