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04 Ford Transit 2.4 350T diesel power loss?

New engine (Long block)12 months ago, went fine for 9 months then started surging (small) at 2700 RPM with power loss when on a hill. Injector pump rebuilt by Bosch, no improvement. Blanked EGR valve (exhaust),stopped surging but still loss of power at 2700 RPM.
Turbo boosts to 16 PSI and holds. No error codes on Bosch diagnostic computor. Starts fine. Plenty of power to 2700 then reduction occures. On flat ground will climb past 2700. Problem only under power.
Any thoughts?.

KMC
September 2009
has anyone sorted their low power transits yet

jc
September 2022
That's Loctite 406.+ Qbond sorry.

Roddy
April 2022
Had loss of power in general 2.4 d.i. especially on hills. Noticed soot in engine bay from plastic inlet manifold. Had to buy 2hand and reglue it. Weakness in middle section. Like a new again. Loc 404 + Q bond. So far so good. Experiment with glue first. Powder in deep crack first 1 mm then opposite on surface.

Roddy
April 2022
fuel pump

ME
August 2015
have ford transit 03 lwb 2.4 no power after 50 mph with high revs clened egr and and got a good service no warning lights on what is the problem

stephen1
October 2014
These vans are just rubbish why did they tinker with what once was so reliable.

Dd
January 2014
Hi my ford transit goes flat uphill and it's ok on the flat roads
Can any one help its a 17 seated minibus
60 miles to 30 that is something is wrong

Billy
July 2013
ford transit t300 2.0 02 reg engine serge power comes and goes every 2 seconds. can anyone help
thanks gaz

gareth todd
April 2013
i have a 1996 ford transit with a 1995 banana engine.After fitting the motor and bleeding the fuel,it fired up and run well.i
I took it up the road for about 3km when it starts cutting out.Tried to start it and wont, so i bleed fuel and it gos again.What makes this happen

devisdog
December 2012
after spending a fortune listening to ford,a freind told me it was a dirty sensor on the end of the injector rack.Clean it and "happy days".He was right!

Dave
August 2012
check waste gate is not siezed up on the turbo. common problem on these.

charlie
May 2012
hi i have a ford transit 90psi t350 on the flat it goes to
60mph but takes its time and on hills its loses power
can enyone help

shannon jones
August 2011
Hej!
Jag har en Ford Transit 2002 2.4 tdci automat låda kylskåp lättlastbil.
Jag har en problem med hastighet det går att köra till 80 km över 80 km mycket svärt att komer till 100 km det käns inte kraft över 80 km.
Men motor funka mycket fresh jag har lämna på service ford också på fel söckning tyvvär ingen fel men om ni kan hjälpa mig att höra från er vad är fel varför är min transit säg.med Hälsningar

Elvin
March 2011
I have the same problem with mine ,
had a new engine at 103,000
i got it at 134,000
since then , new fuel pump , new egr,
always been useless on hills.
ford say that its needs another fuel pump , timing chain and fuel injectors,
would like a 2nd opinion before i spend 3,000 quid at ford, as they told me it was the egr that was causing the issues and it wasnt

ed
January 2011
The problem with Ford transit T350 90ps is the Electronic side of the fuel pump, it has happend to many of my customers, 95 out of 118 90ps transits with this problem have been that!!
Now you want to know what to do... Well here it is ... Step 1. Remove your Bosch fuel pump from your transit (Expert only can do this) Step 2: goto www.dieselpumprepairs.com and fill out a submission form, plus have a look round there web site!! Best thing is ... No problem .. No charge!!!!! then once they have repaired it refit it, put it on a GOOD code reader and clear all faults. Ohh and whilst it is off Take the EGR valve off, goto motorsave and buy a big tin of carb and choke cleaner and clean your egr out compleatly but DO NOT touch the sensor inside it with anything (you can spray it) this will use 80%of the tin to clean.. then refit everything and hey presto good as new!!

Here is a couple of things to check out on these as well : check battery terminals, Make sure it is a very tight and CLEAN fit...

Look under the bonnet and make sure everysensor is in and on securly. (especailly the one at the very front above the radiator, will have a long cable going from one side of engine to the top of the sensor, they F**k up all the time, and have been known to throw other sensors off..

Finally either upgrade your fuel filter housing (air leak) or if a bit skint put something round it to make an airtight seal between the filter and the housing, But remember you do need to change the filter every 6000 or so miles!!.

PDM Couriers - Transits only
December 2010
what is turbo power senser

andy
November 2010
hi did you get any help?
in have a ford transit t350 90ps with power loss
i have changd turbo,egr valve,turbo sensor checkd the pump timing.please help

tom
March 2010
hi they had a problem with the fuel filter housings and they caused to suck in air make them run poor aprox 3000rpm also the fuel pump sensor there is a modified one to fit due to also lack of power hope this helps

johnboy
September 2009
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Mend repair fix Bosch Transit vans